Titanium Pipe Spooling – Osmoflo / Samsung / DSME / ICHYTHYS

Scope of Work

APMSGroup was selected by our client to undertake the difficult project of fabrication, welding, NDT testing, cleaning and packaging of skid mounted titanium pipe spooling for the FPSO and CPF units

Project Resourcing

• Workshop personnel included Specialised Coded Welders and pipe fitters experienced in titanium fabrication and welding
• The support team included Project Management, Quality Management, Project Engineering and Project Supervisor

Project Achievements

• Approx. 350 man-hours completed in the workshop with zero recordable incidents or accidents
• Project delivered on time and on budget
• Less than 1% failure rate on butt welding with full monitoring of welding procedure variables
• Complete conformance to ASME B31.3
• Management of free issue materials including receipt, stock taking, material take of confirmation against ordered and reporting to client
• Worked with our client to provide prioritised individual spools to assist with skid assembly and schedule compliance
• Created project specific titanium welding and monitoring procedures accepted by Osmoflo, Samsung (Korea) and DSME (Korea)

Activities

• Project and quality management
• Design review and drawing approval
• Extensive interaction with our client to ensure design was in line with practical requirements
• Workshop fabrication
• Specialised coded welding and pipe fitting
• Fully monitored and recorded welding procedures and processed in GTAW
• Spool traceability and staggered delivery
• Coordination of multiple subcontractors including non-destructive testing (NDT), hydro testing, packaging and delivery
• Liaise with the client to ensure Manufacturers Data Report (MDR) contained the information required for future reference including as built information and drawing updates

Feedback from our Client

We would like to take this opportunity to thank APMSGroup on their project and quality management to deliver our titanium spool packages on time and to budget which in turn allowed us to meet our client expectations.